Internal shrinkage crack in a 10 t water-cooled steel ingot with a large height-to-diameter ratio

نویسندگان

چکیده

Steel ingot with a large height-to-diameter ratio is utilized to produce multiple products by one stock in practice. Water cooling usual way enhance production efficiency. However, the combination of two factors will generate internal defects, such as shrinkage porosity and hot crack. The characteristic crack 10 t water-cooled steel was examined an ultrasonic test. A slice sectioned from middle part where billets containing star-like were further extracted. X-ray high energy industrial CT, compactness reconstructed three dimensions. Microstructure near observed using scanning electron microscopy, solidification process grain size studied temperature confocal microscopy. Moreover, thermomechanical simulation post-processing carried out analyze formation new criterion considering mushy zone mechanical behavior brittle well distribution proposed evaluate cracking potential ingot. results show that deep band easily forms center line ratio, water-cooling generates excessive tensile stress tearing liquid films around porosities. Then, cracks begin propagate along boundaries. upper large, which leads inverted cone shape defects center.

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ژورنال

عنوان ژورنال: China Foundry

سال: 2021

ISSN: ['1672-6421', '2365-9459']

DOI: https://doi.org/10.1007/s41230-021-0141-8